T100 SPRINTER

THERMOSEALING MACHINES

As the high-performance solution for packaging products in trays T100 Sprinter is currently the top model in terms of capacity in the RGDMAPE Top Seal range. In line with RGDMAPE’s design philosophy, this model combines high performance with remarkable user-friendliness.

Like the other models in the RGDMAPE Top Seal range, the T100 Sprinter can fit easily into small spaces and integrate easily with the peripherals used to complete the packaging process of a product (such as dosing, labeling, check weighing, and similar systems).

The machine can easily handle the packaging of trays that differ not only in format but also in the type of packaging material used, such as modified atmosphere processing (MAP), vacuum, skin, and lidding. It is an exceptionally versatile solution that can meet the needs of those seeking packaging solutions with materials that the market demands for environmental sustainability. Our wide-reel system allows for increased productivity, reducing downtime for film replacement and saving space for reel stock. Servo-assisted arms carry out the product movement for fast positioning with maximum precision.

The innovative diagnostic software, with specific alerts for each area of the machine, ensures high operation autonomy and helps minimize downtime on the packaging line. The high-quality materials used in constructing the T100 Sprinter guarantee a long service life, minimizing and simplifying maintenance.

The construction quality and performance of the mechanical assemblies enable them to withstand the wear and corrosion (generated by moisture, fluids, and dirt) associated with product packaging without any problems.

The machine includes components from the most technologically advanced companies on the market.

features

  • Servo-motor on positioning arms, for precise and fast product placement.
  • Mould transmission by servo motor.
  • The product is moved by automatic servo-assisted belts, synchronised in line with the mould. This makes the machine totally autonomous.
  • Speed can be memorised in each recipe, to facilitate changeover.
  • Positioning control by screen, possibility of parameterising stop and acceleration ramps.
  • Temperature and welding time control, independent temperature modules (for each cavity), memorisable in independent recipes.
  • Control of independent drives, allowing productivity to be optimised according to the product to be heat-sealed.
  • Phase stop alarm, in case the product does not arrive in phase with the mould, it cancels its operation to avoid damage to the product.
  • Immediate mould change without the need for tools.
  • Film die-cutting by stainless steel blades, customised for each container.
  • Stainless steel frame and covers, for less maintenance even with highly corrosive products.
  • Insulated electrical panel, protected from possible splashes.
  • Motorised film feed, with constant tension control for perfect sealing.
  • Motorised film waste collector, optimises film consumption.
  • Wide film reels, allowing greater working autonomy, extending the cycles between reel changes.
  • Automatic product loader, automatically synchronises feeding with the machine carriage.
  • Control panel with colour touch screen, allows quick format changeover and intuitive management of all the machine parameterisation options.
  • Real-time diagnostics, displaying the machine’s operating status on the screen, to quickly locate possible anomalies.
  • Preventive maintenance alerts, to warn of the appropriate moment for an overhaul.

options

The T100 Sprinter can be customised with a variety of accessories to increase efficiency based on customer needs and/or product requirements.

Some of the accessories are:

  • Film image centring device on the product, allows the use of printed films with speckles to centre the design on the product.
  • Tray destacker, automatically dispenses empty trays from its own storage buffer.
  • Automatic dispensers, automatically dispense the selected doses into each container/tray.
  • Printers/Markers, to print information such as batch number, production/expiration date or barcodes and images directly onto the film in real time.
  • Labellers, to print and apply labels on the finished pack or directly on the film before forming.
  • Accumulation rotary table, positioned at the exit of the machine, receives the products already packaged to facilitate successive packaging operations.
  • Metal detector, with and without rejection in case of contamination.
  • Weight control, checks the weight of each tray and can be integrated with rejection or detour systems for readjustment before heat sealing.
SPEED: Sealed only 18 – 20 cycles/min. = 100-120 trays/minute

depending on their size

 MAXIMUM MOLD DIMENSIONS:

                                            LONG:

                                            WIDE:

                                            HIGH:

 

1.000mm.

275mm.

120mm. (opt. 205mm.)

 

 

COIL MEASUREMENTS: Max. 900mm.

 

Internal diameter 76mm.

Max. external diameter 250mm.

MACHINE WEIGHT: 1.900kg  
PNEUMATIC INSTALLATION: Air pressure 6/8 BAR.
POWER SUPPLY: 380/220 V THREE PHASES + NEUTRAL + EARTH

Installed power: 3.5 Hp.